's Services for You at a Glance
CNC Machining and Cutting
Gear Technology & Gears
Custom-Made Products and Repairs
An Overview of CNC Machining and Cutting
We manufacture gears for a wide variety of mechanical engineering applications.
This involves not only standard geometries but, above all, special requirements.
- CNC Turning
- CNC Milling
- Interlocking
- Grooves
- Grinding
Rotogravure cylinder
CNC Turning
Flexosleeves
CNC Milling
Using our 3-, 4-, and 5-axis machining centers, we can precisely machine even complex geometries. In doing so, we ensure that the components are immediately suitable for downstream processes or installation.
We manufacture individual parts and small production runs using customized clamping solutions and well-designed clamping concepts. This ensures cost-effective and technically flawless results—even for sophisticated components.
Ballard Skins
Interlocking
We manufacture gear teeth for a wide variety of mechanical engineering components—from traditional gears to specialized profiles.
These include, among others, bevel gears, splined shafts, spur gears, internal gears, and sprockets. We also specifically engineer complex profiles tailored to each application.
We place special emphasis on standardized and custom gear profiles, such as:
- Notched gear hubs according to DIN 5481
- Involute gear hubs according to DIN 5480
- Involute gear hubs according to DIN 5482
- Elliptical and Non-Circular Wheels
Thanks to our specialization in gear manufacturing, we ensure that the components are not only manufactured but also functionally tailored to their intended use.
Embossing cylinder
Grooves
Using our groove-joining and groove-cutting machines, we machine, among other things, keyways, multiple grooves, hub grooves, as well as square and hexagonal grooves.
We also specialize in producing blind-hole grooves—even with complex geometries.
This results in precision-fit connections that can be used directly in subsequent applications.
Engraving
Grinding
In our grinding shop, we process components to achieve specific surface finishes and meet precise dimensional requirements.
We perform surface grinding on conventional machines—tailored to the specific component and its intended application.
Among other things, the process involves surface grinding of workpieces up to 600 × 300 mm in size.
This is how we ensure that components can be further processed with a precise fit or used directly.
Gear Technology & Custom-Made Gears
We manufacture gears for a wide variety of mechanical engineering applications.
This involves not only standard geometries but, above all, special requirements.
Elliptical Gears
Non-circular gears
Oval Wheels
External-tooth gears
Internal-tooth gears
Straight-toothed gears
Helical Gears
Custom-made products and repairs according to customer specifications
When there's no standard solution, that's when it gets interesting for us.
Certifications and Quality Assurance
Our contact person for your inquiry
Then send us your inquiry using the form. We'll assess the feasibility and provide you with a clear response.
Questions About CNC Machining and Gear Manufacturing
What types of gears can you manufacture?
We manufacture both standard gears and special shapes, such as non-circular gears, elliptical gears, and internal gears. We are frequently contacted, particularly for projects with special requirements.
Do you offer complete CNC machining or just gear cutting?
Both are possible. We can handle individual processing steps or the entire manufacturing process for a component.
Can old or damaged gears also be replaced?
Yes. Through spare parts manufacturing or reverse engineering, we can replicate or optimize existing components.
What materials are used?
Among other materials, we machine steel, stainless steel, aluminum, brass, and various plastics.
Are small production runs or individual parts also possible?
Yes. Our focus is precisely on this type of manufacturing, since many applications require customized solutions.
How does the inquiry process work?
You send us a drawing or description. We'll assess its technical feasibility and get back to you with a specific evaluation.
What happens if a design isn't optimal?
We point this out and suggest alternatives that are technically sound and economically feasible.