From a single part to small-batch production
Keyways, hub grooves, multiple grooves, and square and hexagonal grooves for mechanical engineering and industry.
Do you need a groove in a custom machine component, a hub, or another part specified in a drawing? Dittler GmbH has groove-slotting, groove-cutting, and groove-broaching machines and manufactures various groove geometries according to your technical specifications.
We can also slot blind-hole grooves.
Thanks to our additional capabilities in CNC turning, CNC milling, gear cutting, and grinding, we can combine groove machining with additional manufacturing steps depending on the workpiece.
Request a Quote for Groove MachiningWe can also slot blind-hole grooves.
Thanks to our additional capabilities in CNC turning, CNC milling, gear cutting, and grinding, we can combine groove machining with additional manufacturing steps depending on the workpiece.
Common Challenges
Have Grooves Manufactured According to a Drawing
Grooves often serve an important functional purpose in machine components. Accordingly, their position, dimensions, and geometry must be tailored to the specific design.
We manufacture grooves according to drawings and technical specifications and utilize a variety of manufacturing processes for this purpose.
Our capabilities include:
We manufacture grooves according to drawings and technical specifications and utilize a variety of manufacturing processes for this purpose.
Our capabilities include:
The manufacturing process that can be used for a component depends on the desired groove, the component’s geometry, and the technical requirements.
Therefore, you do not need to determine which manufacturing process is required before submitting your inquiry. Please send us the component drawing and the available technical specifications. We can then evaluate the manufacturing options based on this information.
Send Drawing & Request a QuoteTherefore, you do not need to determine which manufacturing process is required before submitting your inquiry. Please send us the component drawing and the available technical specifications. We can then evaluate the manufacturing options based on this information.
Dittler, LLC
Individual parts, small-batch production, and medium-sized production runs
Gear teeth are not needed exclusively for large-scale production runs.
In mechanical engineering, the focus is often on a single gear for a custom machine, a gear shaft for an existing design, or a small production run to meet recurring production needs.
Our manufacturing process is precisely tailored to these requirements. Among other things, we handle:
Our manufacturing process is precisely tailored to these requirements. Among other things, we handle:
Even with older machines, existing components or samples can serve as an important basis for reproduction. The Dittler documentation explicitly mentions the production of internal gears and splined shafts based on samples, as well as the reproduction of gears and gear shafts.
Dittler, LLC
What types of grooves can we produce?
Our groove-milling, groove-cutting, and groove-cleaning machines can process a variety of groove shapes.
Keyways
Keyways are among the groove shapes we can machine according to technical specifications. If your component requires a specific keyway, please send us the complete drawing with the corresponding dimensions and tolerance specifications.
Hub Grooves
Hub grooves can also be produced using our manufacturing capabilities. Especially for hubs and other rotationally symmetric components, combining different machining steps can be beneficial. Depending on the workpiece, for example, turning followed by groove machining can be carried out within our production process.
Multiple Grooves
In addition to single grooves, we can also machine multiple grooves. For production inspection, the complete geometry as well as the position and arrangement of the individual grooves are critical.
Square and Hexagonal Grooves
Our range of services also includes the machining of square and hexagonal grooves. We use the respective drawing to determine whether a specific internal geometry can be manufactured using our processes.
Blind Grooves
Grooves that do not run through the entire workpiece present a special challenge. We are also capable of machining blind grooves. This allows us to machine components where the design does not permit a through-groove.
Do you have a special groove geometry?
Send us your drawing. We will assess manufacturability based on the specific component.
Have the groove geometry inspectedKeyways
Keyways are among the groove shapes we can machine according to technical specifications. If your component requires a specific keyway, please send us the complete drawing with the corresponding dimensions and tolerance specifications.
Hub Grooves
Hub grooves can also be produced using our manufacturing capabilities. Especially for hubs and other rotationally symmetric components, combining different machining steps can be beneficial. Depending on the workpiece, for example, turning followed by groove machining can be carried out within our production process.
Multiple Grooves
In addition to single grooves, we can also machine multiple grooves. For production inspection, the complete geometry as well as the position and arrangement of the individual grooves are critical.
Square and Hexagonal Grooves
Our range of services also includes the machining of square and hexagonal grooves. We use the respective drawing to determine whether a specific internal geometry can be manufactured using our processes.
Blind Grooves
Grooves that do not run through the entire workpiece present a special challenge. We are also capable of machining blind grooves. This allows us to machine components where the design does not permit a through-groove.
Do you have a special groove geometry?
Send us your drawing. We will assess manufacturability based on the specific component.
Dittler, LLC
Cutting, pulling, or clearing grooves
Various manufacturing processes are available for groove machining. The appropriate process depends on the specific workpiece.
Groove cutting
In groove cutting, the groove is created by a repeated linear tool movement. Among other things, this method also allows us to machine blind hole grooves. This makes grooving suitable for components where, due to their design, the groove cannot run all the way through the workpiece.
Groove cutting
For such components, we also have machines for groove cutting. Whether this process is used for your desired geometry depends on the technical requirements of the workpiece.
Groove broaching
Groove broaching is also among our machining capabilities. Instead of specifying a particular process, you can provide us with the requirements for the finished component. Based on the drawing, we can determine which of our available manufacturing methods is suitable.
Request NowGroove cutting
In groove cutting, the groove is created by a repeated linear tool movement. Among other things, this method also allows us to machine blind hole grooves. This makes grooving suitable for components where, due to their design, the groove cannot run all the way through the workpiece.
Groove cutting
For such components, we also have machines for groove cutting. Whether this process is used for your desired geometry depends on the technical requirements of the workpiece.
Groove broaching
Groove broaching is also among our machining capabilities. Instead of specifying a particular process, you can provide us with the requirements for the finished component. Based on the drawing, we can determine which of our available manufacturing methods is suitable.
Dittler, LLC
Groove Machining as Part of the Complete Component Manufacturing Process
A groove is often just one feature of a more complex machine component.
That is why, upon request, we consider not only the groove itself but also the other necessary machining steps for the workpiece.
In addition to groove machining, we offer capabilities for:
That is why, upon request, we consider not only the groove itself but also the other necessary machining steps for the workpiece.
In addition to groove machining, we offer capabilities for:
This can be particularly useful for components that first need to be shaped to their basic geometry and then grooved or serrated.
Instead of requesting several individual manufacturing steps separately, you can therefore send us the complete part drawing.
We determine which of the required processing steps can be combined within our manufacturing process.
Additional Surface and Heat Treatments
Depending on the component, we can also incorporate various downstream processes through our network of long-standing partners.
Request Complete ComponentInstead of requesting several individual manufacturing steps separately, you can therefore send us the complete part drawing.
We determine which of the required processing steps can be combined within our manufacturing process.
Additional Surface and Heat Treatments
Depending on the component, we can also incorporate various downstream processes through our network of long-standing partners.
These include, for example, anodizing, hard anodizing, burnishing, chemical nickel plating, powder coating, glass bead blasting, polishing, and various hardening and nitriding processes.
This means that slot machining can be part of a broader manufacturing process for the part in question.
Dittler, LLC
Grooves for Mechanical Engineering and Industrial Applications
Custom groove machining is particularly needed in situations where standard components cannot be used or where a part must be manufactured exactly according to design specifications.
Our manufacturing services are therefore aimed primarily at mechanical engineers, design engineers, procurement specialists, maintenance technicians, and other industrial clients.
Groove machining is of interest, for example, for:
Our manufacturing services are therefore aimed primarily at mechanical engineers, design engineers, procurement specialists, maintenance technicians, and other industrial clients.
Groove machining is of interest, for example, for:
Which specific groove and component can be manufactured depends on the respective geometry and technical requirements.
For custom parts in particular, we therefore recommend submitting an inquiry with a complete drawing.
Request NowRequest Now
Groove Machining with a High Degree of In-House Production
From a single keyway to a part based on a drawing requiring multiple machining steps: Dittler GmbH combines keyway cutting, keyway drawing, and keyway clearing with other capabilities in machining and gear cutting technology.
This allows us to address not only the groove but also—depending on your project—other requirements for the entire component.
Send us your drawing or CAD data and let us evaluate the manufacturing options for your component.
Request a Quote for Groove MachiningThis allows us to address not only the groove but also—depending on your project—other requirements for the entire component.
Send us your drawing or CAD data and let us evaluate the manufacturing options for your component.
Give us a call
Send us an email
Dittler, LLC
Quality Assurance in Groove Machining
For a functional groove, compliance with the agreed-upon technical specifications is essential.
Dittler GmbH’s quality management system is certified according to DIN EN ISO 9001:2015.
We have a physically separate measuring room for production and final inspection. There, we use, among other things, a 3-coordinate measuring machine from Zeiss to verify dimensional accuracy.
Measurement reports and initial sample inspection reports can also be generated according to relevant specifications.
This allows groove machining to be integrated into a controlled manufacturing process for the entire part as specified in the drawing.
Request the complete drawingDittler GmbH’s quality management system is certified according to DIN EN ISO 9001:2015.
We have a physically separate measuring room for production and final inspection. There, we use, among other things, a 3-coordinate measuring machine from Zeiss to verify dimensional accuracy.
Measurement reports and initial sample inspection reports can also be generated according to relevant specifications.
This allows groove machining to be integrated into a controlled manufacturing process for the entire part as specified in the drawing.
Dittler, LLC
From the Drawing to the Finished Groove
Submitting a manufacturing inquiry is easy:
1. Submit the drawing
Please send us the technical drawing or any existing CAD data for your component.
2. Review the requirements
We examine the groove geometry, as well as the entire workpiece and the required machining steps.
3. Determine the manufacturing process
Depending on the technical requirements, we determine which of our processes is suitable for groove machining.
4. Edit component
Once the order has been placed, production proceeds in accordance with the agreed-upon specifications.
5. Check the quality
Request NowPlease send us the technical drawing or any existing CAD data for your component.
2. Review the requirements
We examine the groove geometry, as well as the entire workpiece and the required machining steps.
3. Determine the manufacturing process
Depending on the technical requirements, we determine which of our processes is suitable for groove machining.
4. Edit component
Once the order has been placed, production proceeds in accordance with the agreed-upon specifications.
5. Check the quality
The component is inspected in accordance with the specified requirements and then prepared for shipment.
Dittler, LLC
What information do we need for your inquiry?
To ensure the most thorough review possible, please send us the following:
If not all the information is available yet, you can send us the documents you have for now.
Upload a drawing & request a groove cutDittler, LLC
Why have grooves manufactured by Dittler GmbH?
Various Groove-Machining Processes
Groove-milling, groove-drawing, and groove-broaching machines offer a variety of manufacturing options.
Blind-hole grooves possible
Milling blind-hole grooves is also part of our range of services.
Various groove geometries
We machine keyways, multiple grooves, hub grooves, as well as square and hexagonal grooves.
Additional In-House Manufacturing
In addition to grooves, our manufacturing capabilities include CNC turning, CNC milling, gear cutting, and grinding.
Flexible Production Volumes
Our production is geared toward individual parts, small series, and medium batch sizes.
Experience Since 1999
Dittler GmbH has been active in drive and machining technology since 1999.
Controlled Quality
Our quality management system is certified according to DIN EN ISO 9001:2015. For quality assurance, we have, among other things, a separate metrology room and 3-coordinate measuring technology at our disposal.
Request NowGroove-milling, groove-drawing, and groove-broaching machines offer a variety of manufacturing options.
Blind-hole grooves possible
Milling blind-hole grooves is also part of our range of services.
Various groove geometries
We machine keyways, multiple grooves, hub grooves, as well as square and hexagonal grooves.
Additional In-House Manufacturing
In addition to grooves, our manufacturing capabilities include CNC turning, CNC milling, gear cutting, and grinding.
Flexible Production Volumes
Our production is geared toward individual parts, small series, and medium batch sizes.
Experience Since 1999
Dittler GmbH has been active in drive and machining technology since 1999.
Controlled Quality
Our quality management system is certified according to DIN EN ISO 9001:2015. For quality assurance, we have, among other things, a separate metrology room and 3-coordinate measuring technology at our disposal.
Request a manufacturing partner now
Request Grooves According to Drawing Now
Do you need a keyway, hub groove, multiple groove, square or hexagonal groove, or would you like to have a blind hole groove machined?
Send us your drawing or CAD data along with the available technical specifications. We’ll determine which of our grooving, slotting, or clearing options are suitable for your workpiece.
If the component requires additional machining steps, we can also consider our capabilities in CNC turning, CNC milling, gear cutting, and grinding.
Send us your drawing or CAD data along with the available technical specifications. We’ll determine which of our grooving, slotting, or clearing options are suitable for your workpiece.
If the component requires additional machining steps, we can also consider our capabilities in CNC turning, CNC milling, gear cutting, and grinding.
Give us a call
Send us an email
FAQ
Frequently Asked Questions About Groove Machining
What types of grooves can Dittler produce?
With our groove butt-joining, groove broaching, and groove reaming machines, we can machine, among other things, keyways, multiple grooves, hub grooves, as well as square and hexagonal grooves. We verify the manufacturability of a specific geometry based on the drawing.
Can Dittler produce blind grooves?
Yes. We can machine blind grooves in-house. We will review the technical specifications to determine whether the specific groove geometry and the workpiece are suitable for this process.
What is the difference between grooving, slotting, and reaming?
These are different methods for producing grooves or corresponding internal geometries. Which of our methods is suitable for a specific component depends on its geometry and technical requirements.
Is it possible to manufacture individual components with a groove?
Yes. Our manufacturing process is designed for individual parts, small production runs, and medium-sized batches. This means you can also request custom parts based on drawings and special-order products.
Can Dittler perform other machining operations in addition to the groove?
Yes. In addition to groove machining, our manufacturing capabilities include CNC turning, CNC milling, gear cutting, and grinding, among others. Which processes can be combined depends on the specific component.
What documents are required for a request?
It is best to send us a technical drawing or existing CAD data, including specifications regarding the groove geometry, material, and quantity. Any other relevant tolerances and necessary machining steps should also be specified.
Where does production take place?
Dittler GmbH manufactures products at its facility in Straubenhardt, Baden-Württemberg.